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EZ Boilers Installation Tips

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Stove Installation

Supporting concrete blocks for outdoor wood burning boiler placement.
Choose a location with business firm, level ground, and set up four solid concrete blocks on which the stove will sit. A poured concrete slab is also an choice.
Final installation placement of ezboilers outdoor wood furnace.
Terminal placement of the stove.
PEX connections at the stove.
Waterline hookups for the stove. The pump pushes heated water through the red pex line into the firm, while the blueish pex carries cooled water back to the return port on top.
Stove plumbing with 2 pumps and 2 return lines.
Installation with ii pumps and two render lines. The grounding rod can be attached deeply to the frame anywhere that is convenient.

Information technology is very important when you first burn down your stove to allow the water to come upwardly to operating temperature (160° to 180°) earlier you actually get-go heating your home or other structure. If you start drawing heat out of the water too before long, the stove volition non exist able to catch up, and creosote volition probably clog your chimney. Keep the h2o pump(s) operating, but don't turn the indoor thermostat for the outdoor stove up until that operating temperature is reached.

Cheque the water level guess EVERY fourth dimension that you fill up the stove. Attempting to operate the stove without sufficient water surrounding the firebox volition likely result in the insulation surrounding the water jacket called-for up. It is not a pretty sight. It would also void the warranty.

Chimney

It is perfectly acceptable to add an extension to the stove's chimney pipe, or to use a cap as well. In situations where potent winds adversely touch on the draft of the stove by pushing smoke backwards down into the stove, a air current directional deflection cap is a adept solution. Thin black pipe volition have a brusk lifespan however. Rapid cooling of the exhaust smoke will permit corrosive condensation to course on the inside of the extension. Therefore, a double walled insulated extension pipe is a better choice. If you locate your stove sufficiently far abroad from buildings, an extension will not exist necessary anyway.

Wind directional chimney cap.
Client's stove 7-17-19

Stove Footprint
Position the solid concrete blocks nether the legs or cascade a concrete pad.

EZ-Pro
L = 60 inches
W = 44 inches

EZ-Classic
50 = 48 inches
West = 44 inches

Those measurements are from the outsides of the stove'south legs. Each leg is three″ square. The centered measurements for the EZ-Pro are 57″ x 41″, and for the EZ-Classic are 45″ 10 41″.


The factory installed bank check valve in the water pump needs to be removed and discarded prior to the installation of the pump.


Plumbing port connections at the back of the stove.

Installed stove plumbing for a 2-pump, 2-return lines setup.

This picture is simply an example from a customer'southward installation. Your particular situation may phone call for slightly different placement of render lines, or you lot may be running only 1 pump. The most of import item is to make sure that the pumps are pushing water Down into the ground towards the domicile.


 Anode rod installation.

anode rod inserted into anode rod adapter fitting

ONLY a magnesium anode rod may be used. Delight remove whatsoever newspaper labels on a new anode rod earlier installing. Nosotros don't desire footling $.25 of paper circulating and possibly clogging the pumps.


GFCI outlet installation.

Stove electrical box with switch and GFCI installed.

The main power source to the stove goes to the switch first where the Blackness wire is connected to one side of the switch, then another piece of Black wire is run from the other side of the switch to the LINE side of the GFCI outlet. The WHITE wire from the main power source is connected to the LOAD side also. The 2 wires that power the front electronics on the stove are and then attached to the LOAD side of the GFCI at the advisable terminals (black on black terminal, white on white terminal).

Do not wire the stove unless and until you accept close the power source off at the home's circuit breaker box! If you are not experienced at running new electrical circuits, always consult a professional.

GFCI terminals


A few tips to extend the life of your stove

Grounding Rod
A properly installed grounding rod organisation volition protect people from electrical shock, help safeguard expensive electronic equipment, prevent electrolysis , limit neutral-to-footing voltage, and satisfy the NEC forth the way.

Electrolysis of water is the decomposition of h2o (H2o) into oxygen (O2) and hydrogen (H2) gasses when an electrical current passes through the h2o. Free oxygen in the water tank will promote rust germination and eventually cause catastrophic leaking and stove failure.

Use only a 4GA or larger wire with proper grounding clips. Grind paint away where the wire is fastened to the stove to get a solid electric connexion. You can completely bury the pinnacle of the rod and that end of the cable if you wish equally well.

How to attach a grounding rod to your ezboilers stove.

Anode rod

An anode rod is commonly used on a water heater to prevent corrosion in the tank. It works for an outdoor boiler too. The piece of cake mode to install an anode rod in an Ezboilers stove is to add a tee plumbing fixtures to the drain port (bottom port) on the back of the stove. The anode rod is then installed in the tee direct into the water jacket, and the drain shutoff valve is installed to the side of the tee. When you drain and flush the stove once every year, Information technology'southward a unproblematic matter to remove the anode rod for visual inspection, and replace it when necessary.

Water ports on the back panel of an ezboilers stove.

Rough plumbing for a double pump, double return line installation on the back of an EZ Boilers stove.

GFI Outlet or GFI Billow
Always apply a GFI outlet or GFI breaker on the stove. This volition protect the electronics, prolong the life of the stove, and protect the user from daze hazard too. Use a xiv/2 120 volt outdoor wire to supply ability to the GFCI outlet. The line tin can be buried alongside the PEX lines from the stove to the excursion box. The outlet has a "Line" side and a "Load" side conspicuously marked on it. The wires from the house into the stove are attached to the "Line" side, while the wires to the aquastat and the solenoid on the front of the stove get continued to the "Load" side.

GFCI terminals

Stove electrical box with switch and GFCI installed.

This customer did a fine job installing the switch and GFCI outlet in the stove'southward electrical box.

The GFCI should be tested at least once a month.

   GFCI info 

   GFCI Load

      Outdoor wiring

    Secret wiring

We also recommend that you install a switch next to the GFCI. Use an ordinary calorie-free switch to easily turn power on and off to the GFCI outlet, making it easy to piece of work safely on the stove's electric components.

Water Treatment

Dress-down and Ash

Pull the ash and coals to the front of the firebox before loading. Be sure to get correct down to the firebox metal. This volition improve heat transfer to the water jacket and reduce creosote build-up which could pb to creosote corrosion. Brand it your daily practice to movement the sides of the ash pile where it touches the firebox also. An undisturbed ash line would allow creosote to build up in one spot, leading to corrosion. It is the number 1 crusade of firebox failure. Empty erstwhile ashes periodically as needed.

Grease the Solenoid
The solenoid controls the air flow to the firebox. If information technology fails, there will be no command over the burn down charge per unit, and the stove won't work. Two or iii times during the heating season, grease the solenoid shaft. Every bit with whatsoever maintenance around the electrical, disconnect the power kickoff.  Apply a fresh blanket on the solenoid shaft and pin points only. Use an automotive axle grease on the solenoid shaft to preclude rusting and to allow free movement of the solenoid.  This volition extend the life of the solenoid, and continue the fire called-for at the proper rate.

Circumspection! The damper door controlled past the solenoid is designed to just open nigh i inch. That is all the air required for efficient burning. Adjusting the damper to open farther than one inch will stress the solenoid and crusade premature failure.

Finish of Heating Season

Cover the chimney to prevent rain water from getting inside the firebox. Clean out all the ashes and optionally coat the exposed metal with a calorie-free coating of oil. This will prevent the firebox from rusting in the off flavor.

Greasing the solenoid

PEX Tubing

Very like shooting fish in a barrel to work with in one case you know how. Here is a site with piece of cake to follow directions and skilful instructional pictures.

   How to install PEX


Here are some Q & A'southward from our supplier"

Q:How deep should this be cached?

A:Merely 18 to 24 inches is necessary unless it volition be driven over. If it will exist driven over information technology should be buried iii or more than anxiety or placed within a PVC tube or culvert.

Q:What is the string for?

A: The string which is included with every roll of insulated pipe can be used to pull an electric, thermostat, tracing wire or whatever through the corrugated tile.

Q:What is the outside diameter of the tile?

A: The four″ tile has an outside diameter of 4.7″ and the 5″ tile has an outside diameter of 5.7″

Q:What does "Commercial Grade Corrugated Tile" mean?

A: Our corrugated tile is DOT canonical for commercial applications which means that it is thicker/stronger than other tile available to the general public.

Q:How should the trench for the insulated piping be prepared?

A: The trench should exist free of any rocks or debris. If bachelor the corrugated tile should be surrounded past sand.

Q:What is the departure between "Non Barrier" pex tubing and "Oxygen Bulwark" pex tubing?

A:Non Barrier pex tubing is used for "open" systems. Systems that are not pressurized . Those being ones that h2o will need to be added to periodically and that also crave a type of water treatment.Oxygen Barrier pex tubing has a blanket practical to the exterior of the tubing to prevent oxygen from penetrating the tubing. Oxygen Barrier pex is used for "Airtight" systems. Systems that are pressurized  and once filled practice not require additional h2o to exist added nor do they crave a water treatment product.

Q:How is this product delivered?

A: Virtually likely the shipment will be delivered via semi truck. Nosotros normally use FedEx Freight Priority Service for our freight shipments. For residential deliveries, the semi MUST be able to access your location easily to deliver your guild. If your location is non hands accessible by semi you will need to make other arrangements (e.chiliad. business with loading dock or meet the truck) to receive your order.  FedEx Freight will contact y'all via phone number that must be provided (usually 1 day prior to delivery) to ensure that they can deliver to your location and that someone will be available to unload and sign for the delivery. It is always best is the social club can be delivered to a commercial location.

Q:How long before the social club is shipped?

A: Nosotros always ship within 24 hours from when your lodge is placed and quite often the same day.


Communication for the installation of insulated PEX lines varies depending on soil weather and geographical location. Ideally, it should be buried below the frost line for your location.

Frost Line By State

Notwithstanding, if your surface area has a lot of ground water, you need to avoid letting the PEX balance in that water. It will degrade the insulation and consequence in backlog heat loss into the footing. We recommend a minimum depth of about 24 inches, and that the PEX lines be contained within drain tile when footing water is a problem.

Insulated PEX tubing installation trench

The insulated PEX line tin be temporarily installed above footing during winter installations, and cached in the Spring when the footing thaws. Please be aware that the plastic tile cannot be exposed to sunlight for long periods of time without existence damaged.


Home Folio

How To Videos

Corrosion prevention

 Owner's Manual

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